Creating custom action figures, also known as 3D-printed figurines, is an exciting and personalized process that brings a person’s likeness into a unique, miniature 3D model. Whether you’re crafting a one-of-a-kind gift, a keepsake, or a collectible, this guide will walk you through the essential steps involved in making a custom action figure. We’ll also provide practical tips to ensure the best results every step of the way.
Step 1: 3D Scanning – Capturing the Perfect Likeness
The first step in creating a custom action figure is obtaining a detailed 3D scan of the person. Here’s what you need to know:
- Find a 3D Scanning Service: You can visit a local 3D scanning shop, center, or even find portable scanning services at events, conventions, or fairs. Many providers offer convenient scanning services on-site.
- The Scanning Process: The scanning process is quick, typically taking just a few minutes. During the scan, the person needs to remain still so the scanner can capture accurate data.
- Clothing Considerations: Avoid wearing transparent or reflective materials as these can interfere with the scan. Solid-colored, matte clothing works best.
- Ideal Pose: For the best results, a neutral pose is recommended. Avoid exaggerated movements to ensure the most accurate 3D representation.

Step 2: 3D Model Processing – Refining the Scan
After the scan is complete, the next step is to process the 3D scan data into a usable model:
- Import to Software: The scan data is imported into 3D modeling software where the individual images are combined to create a full model of the person.
- Error Fixing: Any imperfections, gaps, or errors in the scan are corrected using the software, ensuring the model is smooth and complete.
- Model Customization: You can adjust the model’s size, pose, and features to better reflect the person’s likeness. Popular sizes for action figures range from 9 cm to 18 cm. Additional adjustments can be made to facial features, clothing, and accessories.
- Software Choices: Various free and paid software programs are available for editing 3D files such as OBJ and STL. These programs can also merge multiple models if you want to combine different figures or accessories.

Step 3: 3D Printing – Bringing the Model to Life
Once your 3D model is ready, it’s time to print your custom action figure:
- Choosing the Material: Custom action figures are often printed using full-color plastic or resin. Resin printing is known for its high level of detail and smoother finish, making it ideal for capturing intricate features like facial expressions and textures.
- DIY or Outsourcing: If you own a 3D printer, you can print the figure yourself. Alternatively, you can use a professional 3D printing service. These services typically take 2 to 4 weeks to print and deliver the finished product.
- Printing Quality: Ensure that the printing service you choose offers high resolution for fine details, especially if you’re looking to capture delicate features like facial expressions, clothing patterns, or small accessories.

Step 4: Post-Processing – Adding the Finishing Touches
Once the printing is complete, you can further enhance your custom action figure with post-processing:
- High-Definition Retouching: Some providers offer high-definition post-processing services to remove any imperfections and smooth the surface for a flawless finish.
- Custom Painting: Use acrylic paints to add unique details to your figure, such as facial features, clothing colors, or personalized accessories. Painting the figure allows you to give it a distinct, custom look that suits your preferences.

Important Considerations for the Best Results
- Clothing Choices for Scanning: To avoid distortions during the scan, wear clothing made from solid colors and matte materials. Avoid transparent, shiny, or highly reflective fabrics.
- Lighting for Photos or Scans: If you’re using photos to create a 3D model instead of a scan, ensure even lighting. Avoid using a flash, as it can cause harsh shadows and affect the quality of the images.
- Software Tips: Whether you’re new to 3D modeling or experienced, be sure to check out tutorials for your chosen software. Save your work regularly to avoid data loss.
Use Cases for Custom Action Figures
Custom action figures are not only a fun project but also serve as unique, meaningful items for various occasions:
- Personalized Gifts: These custom figures make fantastic gifts for birthdays, graduations, weddings, or anniversaries. A one-of-a-kind figure is sure to be appreciated.
- Keepsakes: Create a memorable keepsake to commemorate special events like marathons, family reunions, or any significant milestone.
- Collectibles: Many people enjoy collecting custom action figures, turning them into a personal collection of unique, meaningful items.

The Perfect Blend of Technology and Creativity
Creating custom action figures through 3D scanning and printing combines cutting-edge technology with creative expression. Whether as a special gift, a keepsake, or a collectible, a custom action figure is a unique and memorable way to preserve someone’s likeness in miniature form.
If you’re ready to make your own custom action figure, contact us today to begin the 3D scanning process and create something truly unique!